The second-generation 2-gallon gasoline pack. Same capacity and dimensions as the GEN 1 — the difference is underneath.
Specifications
| Capacity | 2 Gallon |
| Contents | Gasoline (red — colour-coding is an EPA/CARB requirement) |
| Material | Patented three-layer roto-molded HDPE with a formulated barrier layer |
| Certifications | CARB · EPA · ASTM · NFPA |
| CARB Executive Orders | G-11-044E and G-16-041B (active through 31 Dec 2028) |
| Warranty | 10-year leak-free guarantee |
| Included | ECO pour spout · Flame Mitigation Device (FMD) |
| Made in | USA |
GEN 1 vs GEN 2 — which do you want?
Identical capacity, identical dimensions. The GEN 2 has a flat bottom. The GEN 1 has an interlocking bottom, which lets two 2-gallon containers lock together and occupy the exact footprint of a single 4-gallon pack.
So: if you want to run one can on a mount, or you want a clean flat base, take the GEN 2. If you want to pair two 2-gallon cans — say, one gasoline and one water — into a single 4-gallon footprint, you want the GEN 1.
The only roto-molded fuel container CARB will certify
Plenty of gas cans carry a CARB certificate. RotoPax is the only rotationally moulded one — every other certified container is blow- or injection-moulded, a cheaper process with a thinner wall. RotoPax hits CARB's permeability limit using a patented three-layer process with a formulated barrier material built into the wall.
The white tube in the neck is the Flame Mitigation Device — legally required, prevents flame jetting. Removing it voids the warranty.
Mounting
The RotoPax pattern is effectively an industry standard. Beyond the Standard, DLX and LOX Pack Mounts, dozens of manufacturers build brackets to it — including our own Heavy-Duty RotoPax Spare Tire Mount, plus Front Runner, Eezi-Awn, Leitner, Axia Alloys, Xtrusion, TrailRax and RockSlide.
Venting — read this before your first trip
Vent at least once a day, and again for every 10°F of temperature change or every 1,000 ft of elevation gain. Failing to vent will deform the container and voids the fuel-container warranty. Store the can completely full or completely empty — a quarter-full can holds the most vapour and expands hardest.
Presented by Overland Kitted
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